Green power.
Green heat.
One stack.
For automotive plants.
One provider for green power, green heat and the data that proves both — from press shop to paint shop to dispatch.
Two energy bills.
One plan to cut both.
An automotive plant pays two energy bills. Electricity runs presses, welding robots, compressed air and paint-shop HVAC; fuel — PNG, LPG or diesel — heats pretreatment baths, washers and ovens. OEMs increasingly ask suppliers for Scope 1 and 2 numbers and a reduction plan, and EU importers of steel and aluminium goods need embedded-emissions data under CBAM.
Power, heat and ESG reporting are bought from different vendors on different clocks. Solar is sized without the heat load; boilers are replaced without a plan for cheaper power; ESG data is typed in once a year. Each fix leaves money and carbon on the table.
jouleWise runs the whole decarbonisation stack: green power — intrastate and ISTS solar and wind, rooftop solar, BESS and green-market purchase, each source orchestrated to fulfil industrial demand at least cost; ABT metering and data loggers on every source and load; green heat from industrial heat pumps up to 120 °C; ergOS to meter and orchestrate both every 15 minutes; esgOS to turn the same data into audit-ready disclosure.
Cheaper green power lowers the cost of every unit of heat a heat pump makes. Thermal storage lets that heat be made in the cheapest solar blocks. ergOS proves it; esgOS reports it. Savings from one layer fund the next.
Up to 25% lower power cost on DISCOM tariff and up to 65% renewable share (reported, year 1 of ergOS). Heat pumps then displace fuel on pretreatment, washers and hot water — on green power, that heat is close to zero-carbon and a fraction of the cost of fuel-fired heat.
Four models, mix and match: Advisory, SaaS (ergOS + esgOS), Heat Advisory, and Heat as a Service, where you pay per unit of heat and invest nothing upfront.
A four-week decarbonisation baseline on one plant: power bills, load survey, fuel records and portable heat metering in the paint shop — ending in one business case for power, heat and ESG.
Reported client impact, year 1 of ergOS; C&I client outcomes. Results vary with state, tariff structure and load profile. Automotive-specific value is quantified in the baseline.
The customer is
counting your carbon.
For a vehicle or component maker, decarbonisation has moved from a CSR line to a sourcing condition. Six pressures point at the same metered data.
OEM supplier targets
Vehicle makers are setting decarbonisation expectations for their supply base. Suppliers with metered Scope 1 and 2 data and a credible plan hold their place on the approved list.
Exports and CBAM
EU importers of iron, steel and aluminium goods report embedded emissions under CBAM. Component exporters in scope need plant-level, verifiable data.
Energy cost
The paint shop is among the largest energy users in a vehicle plant — heat, booth HVAC and ovens. Every rupee off power and fuel goes straight to margin.
Disclosure
BRSR Core-format reporting and value-chain disclosure put your energy and emissions in your customers' reports as well as your own.
Electrification
As the product line electrifies, the carbon in making it becomes the visible number. Green power and green heat cut it where it is measured — on the plant meter.
Carbon markets
India's Carbon Credit Trading Scheme sets emission-intensity targets sector by sector. Plants that measure now are ready when their sector or supply chain is covered.
One stack.
Every layer feeds the next.
Most plants buy decarbonisation in pieces. We built it as a loop: low-cost green power feeds heat pumps, storage moves heat into the cheapest blocks, ergOS runs it, esgOS proves it.
Green power
Intrastate and ISTS solar and wind, rooftop solar, BESS and green-market purchase — each source orchestrated to fulfil industrial demand at least cost.
Heat pumps
Every kWh in becomes three to four kWh of useful heat. The boiler stops burning fuel for loads up to 120 °C.
Thermal storage
Heat is made when power is cheapest and greenest, and used when the process needs it.
ergOS
Meters power, steam, fuel and water every 15 minutes; forecasts, schedules and trades; runs heat pumps against price.
esgOS
Converts the same metered data to Scope 1, 2 and 3, BRSR Core-format, CBAM, CDP and customer disclosures.
Every shop
has a lever.
Coils arrive, presses stamp, robots weld, the paint shop heats and cools, assembly builds, carriers leave. jouleWise acts at ten points across the plant — four layers, one plan.
Green sourcing
Intrastate and ISTS solar and wind contracted through open access, routed for the lowest landed cost.
PowerConnectivity and metering
Open access approvals, connection agreement and ABT metering at the plant incomer.
PowerRooftop solar
Press and body shop roofs carry behind-the-meter solar, sized from measured load.
PowerBattery storage
LFP storage moves midday solar into the evening shift and shaves peak demand.
PowerHeat pumps on pretreatment
Degreasing and conversion baths heated by heat pumps instead of PNG or diesel burners.
HeatThermal storage
Hot water store charged in solar blocks, drawn across all shifts.
HeatWaste heat recovery
Compressor-house and chiller-condenser heat lifted back to process temperature.
HeatergOS control
15-minute metering of power, heat, fuel and water; forecasting, trading and heat dispatch.
Data · ergOSInbound steel and aluminium
Supplier data and embedded emissions for Scope 3 and CBAM reporting.
ESG · esgOSOutbound and customers
Per-part carbon, OEM questionnaires and BRSR Core-format disclosure from esgOS.
ESG · esgOSIllustrative plant. Actual intervention map built site by site in the baseline.
Low-cost
green power.
Presses, welding lines, compressed air and paint-shop HVAC set a two- or three-shift load. We build the green portfolio to that profile — and move heat pump load into the solar hours, where green power is cheapest.
Plan
Meter-data due diligence: bills, load survey, rooftop and captive parameters. Solar, wind, hybrid, BESS and exchange power optimised together, capex or opex, with each state's ToD, banking and open access charges in the landed-cost model.
Implement
RfP over a 25-year horizon, developer evaluation, reverse auction, PPA and shareholder agreements (26% SPV equity for captive status), open access approvals and connection agreement.
Meter and log
ABT meters at injection and drawal points — main and check meters on CTs and PTs of the required accuracy class — plus data loggers on every incomer, heat pump, steam, fuel and water line. Installed, tested, sealed and linked to the SLDC and to ergOS.
Orchestrate
ergOS forecasts 96 blocks, schedules with the SLDC, trades DAM, GDAM, RTM and GTAM, manages banking and battery health — and now dispatches heat pumps and thermal storage against price.
What is a
heat pump?
A heat pump is a refrigerator run the other way round. It does not make heat by burning anything — it moves heat that already exists, from a cooler place to a hotter one, and uses electricity only to do the lifting.
Swipe to see the whole cycleWhat goes in, what comes out
COP (coefficient of performance) = useful heat ÷ electricity. A boiler can never exceed 1; a heat pump typically delivers 2 to 5.
Temperature lift sets the COP · indicative
Lift = delivery temperature minus source temperature. Recovering warm waste heat first and delivering no hotter than the process needs keeps the COP high.
For loads up to 120 °C, yes — as the primary heat source. The boiler usually stays on standby and for any loads above that range.
Each kWh of power returns three to four kWh of heat, so heat costs roughly a third of the power price. On green open access, the carbon falls close to zero as well.
Spare electrical capacity, space near the heat users and a steady heat demand. A hot-water store smooths peaks and lets the unit run in the cheapest blocks.
It is the same refrigeration cycle as the chillers already on your site, run for heat. Industrial units are in service worldwide in food, chemicals, pharma and textiles.
The boiler,
reinvented.
Most paint-shop heat is low-temperature: cleaning baths, conversion coating, booth air and washers sit well below 120 °C. Industrial heat pumps serve those loads with electricity — so as power gets cheaper and greener, so does every unit of heat.
Heat sources we reuse
Compressed-air compressors, ED bath and chiller condensers, oven and booth exhaust — heat you already pay for, lifted back to process temperature.
Heating and cooling at once
The ED bath and paint-shop HVAC need cooling while pretreatment needs heat. One heat pump serves both — the cooling load becomes the heat source.
Sized from metered heat
Portable heat meters log flow and temperature on candidate processes for two to four weeks before anything is sized.
Cheaper power
makes cheaper heat.
What one kWh of useful process heat costs, and what it emits, depending on where the heat comes from. The heat pump cuts cost on any power; green power is what cuts the carbon.
Illustrative only, not an offer. Assumptions: PNG 10.4 kWh/SCM, 1.95 kg CO₂/SCM; HSD 10.0 kWh/L, 2.68 kg CO₂/L; grid 0.716 kg CO₂/kWh (CEA baseline order of magnitude); green power treated as zero-emission on a market basis with green attributes retired. Heat pump COP 4.0 reflects hot water near 60 °C for pretreatment, lifted from compressor and chiller waste heat; COP falls as delivery temperature rises. Tariffs, fuel prices and COP vary by site and are replaced with metered values in the baseline.
One screen.
Power and heat.
ergOS is the operating layer. It sits on every meter, every source and every heat pump — watching prices, weather, storage and the production plan, and acting every 15 minutes.
Forecast and trade
96-block day-ahead load, SLDC scheduling, DAM, GDAM, RTM and GTAM bids, deviation settled block by block.
Dispatch heat
Heat pumps and thermal stores charged in the cheapest, greenest blocks, within process temperature limits.
Bill and bank
Banked-energy ledger, audit-ready billing and state-wise compliance tracked continuously.
ESG, operated.
Not reported.
The same data that runs the plant produces the disclosure. Metered where possible, integrated where the data already lives, audited where it does not.
Meter
Electricity, steam, thermal energy, fuel flow and water — every 15 minutes.
Integrate
ERP, HRMS, EHS tools and portals — no retyping.
Audit
Refrigerant, waste, safety and supplier data — photo-evidenced and signed off.
What esgOS produces for automotive
- BRSR and BRSR Core-format disclosures
- OEM supplier sustainability questionnaires and Scope 3 data requests
- CBAM embedded-emissions data for iron, steel and aluminium goods exported to the EU
- Carbon footprint per part and per vehicle set
- CDP climate response and assurance support
- Green attribute tracking — iREC eligibility for renewable consumption
- Emission-intensity baseline for the Carbon Credit Trading Scheme
- Packaging EPR, consents and licence calendar
Four ways in.
One provider.
Start where the value is largest for your plant. Models combine — most clients begin with Advisory and SaaS on power, then add heat.
Advisory
Power strategy and delivery, from RE-100 roadmap to live open access.
- Scope
- RE-100 roadmap, RfP and reverse auction, PPA, approvals, ABT metering, regulatory filings
- You pay
- Fixed fee, with a success-fee option
- Assets
- Owned by you or your developer
- Best for
- Plants ready to contract green power
SaaS
ergOS and esgOS as a subscription — the operating and disclosure layers.
- Scope
- 15-minute metering, forecasting, trading support, heat dispatch, ESG pipeline and reports
- You pay
- Per plant, per year
- Assets
- Meters per BOQ; platform hosted
- Best for
- Multi-plant groups that want one source of truth
Heat Advisory
Engineering-grade route from boiler to heat pump, with you owning the asset.
- Scope
- Heat audit and metering, pinch and waste-heat study, heat pump sizing, vendor selection, EPC oversight, commissioning
- You pay
- Fixed fee per study and per project stage
- Assets
- Owned by you (capex)
- Best for
- Plants with capex budget and a fuel-cost target
Heat as a Service
You buy heat, not equipment. Hot water and low-pressure steam delivered to your header.
- Scope
- Design, install, own, operate and maintain heat pumps and storage; powered by jouleWise green power; run on ergOS
- You pay
- Per unit of heat delivered, priced against your current fuel cost
- Assets
- Owned on the jouleWise side — zero upfront capex
- Best for
- Plants that want green steam now, off balance sheet
Commercial terms indicative and finalised per engagement.
Baseline.
Power. Heat.
Proof.
Baseline Weeks 1–4
Bills, load survey, fuel and steam records, portable heat metering on candidate processes, ESG data map.
Roadmap Weeks 4–8
RE-100 power plan, heat pump shortlist for pretreatment, washers and hot water, and the ESG data map — in one business case.
Meter and log Weeks 6–12
ABT metering at the incomer and data loggers on power, heat, fuel and water lines — the measured base every later step is sized, settled and reported on.
Power live ~3 months after roadmap
Open access contracted and approved; rooftop solar and BESS where they fit; every source orchestrated against demand on ergOS.
Heat live Pilot, then scale
One heat pump and thermal store on pretreatment, metered on ergOS; then washers, booth air and hot water across shops.
Operate and disclose Every block · every year
ergOS runs power and heat; esgOS publishes BRSR Core-format, CBAM, CDP and customer disclosures with an audit trail.
Timelines indicative; confirmed after the baseline and dependent on state approvals and equipment lead times.
~1 GW of
RE-100 study scope.
RE-100 assignments across eight industrial groups, cement to FMCG. Deep Indian power-sector regulatory work, with team experience on lender's-engineer mandates.
| Client | Industry | RE study scope |
|---|---|---|
| Dalmia Cement | Cement | ~300 MW |
| Chettinad Cement | Cement | ~200 MW |
| SAEL | Solar cells | ~160 MW |
| Wonder Cement | Cement | ~140 MW |
| Haldiram's | Snacks & beverages | ~35 MW |
| Bikaji | Snacks | ~25 MW |
| Bharatiyam (Campa) | Beverages | ~19 MW |
Industries: food & beverages, FMCG, cement, chemicals, textiles, metals, automotive ancillary, solar manufacturing, real estate. ISO 9001:2015 · ISO 27001.
Tell us the plant.
We'll map the stack.
Send one year of electricity bills and fuel records. We return the baseline, the power-and-heat roadmap and the business case.
Praveen Sharma
praveen.sharma@joulewise.com · +91 92143 37500
Gautam Prasad
gautam.prasad@joulewise.com
joulewise.com
jouleWise Advisory Services Pvt Ltd · Noida, India · Spain · ISO 9001:2015 · ISO 27001
This presentation is issued for discussion purposes only. Prices, durations, heat pump performance and outcomes shown are indicative, depend on site, state, load profile, process temperatures, contracted terms, exchange prices and the regulatory orders in force, and do not constitute an offer, warranty or commitment by jouleWise. Screens and plant illustrations are illustrative. Client names are cited from jouleWise assignments. Any engagement is governed solely by definitive agreements between the parties.